AGIECUT MODEL 300D HIGH PERFORMANCE CNC WIRECUT E.D.M.

AGIECUT 300D MACHINE TOOL - FEATURES
Work tank for splash protection
(cont.)
Wire drive with automatic programmable tension regulation, for wire s
izes of 0.1 to
0.30 mm (0.004 to 0.012")
Wire guide system with diamond guides, sapphire wire deflectors and t
ungsten current
contacts
Machine correction on X - Y - U - V axes by electronic compensation o
f the guide and
leadscrew pitch error.
Thermal stabilization with insulated heat sources and heat exchangers
AGIECONIC PH - revolutionary new type of automatic pivoting head tape
r cutting system
for
Increased taper angles
Improved tapering accuracy
Better surface quality
Improved flushing conditions, particularly at extreme heights,
resulting in faster
cutting rated in tape cuts
AGIEJET - automatic wire threading system for high operating efficien
cies can be used
throughout full working axis range including full 250mm height and
with wire diameters
from 0.1 - 0.30mm (0.004 to 0.012") within the range of AGIE techno
logy; includes
automatic restart and threading after wire break with both parallel
and tape cutting, and
programmable wire cut and rethread. Recommended start hole size is
2mm.
Dual Agie MicroFloppy tm Units
Program storage devices which offer 720 Kilobytes of storage each o
n 3.5" floppy disks
Universal wire guide system for wire diameters of 0.1 to 0.30mm
One compressed air gun
Service and maintenance manuals
AGIEMATIC CD CONTROL SYSTEM - FEATURES
System Control Unit with AGIEMERIC CNC 123, CRT 14 Conversational Ter
minal with
14" color CRT, and remote control RC 123.
ISO NC Code Editor allows modifications to geometry
Graphic Program Check of all cutting and positioning paths (in differ
ent colors) for a job
are drawn on the CRT in both X-Y and U-V planes
Page 3 of 7
(cont.)
System Maintenance Monitoring
The machine monitors when maintenance is due to be performed
Alerts operator to current status
If maintenance should approach a critical limit, the machine will s
hut down until the
required maintenance is performed.
Modular construction conforming to recognized international standards
, multi-
microprocessor technology, freely programmable (multiprocessing).
Remote control RC 123 (manual control) central control unit for all m
anual and set-up
operations, including position display
Flexible Parameter Memory (FPM) allows individual programming, storag
e, call-up and
optimization, including i-process editing, of all process parameter
s including up to 100
sets of
Generator power settings
Flush settings including mode and conductivity
Wire settings including type, tension and speed
Technological Data Input - Manual or by punched tape
Inch/Metric Capability - Dimensional input and display in MM or inche
s
Programmable Combination Flushing (PCF); 4 possible flushing modes fr
eely selectable
and switchable at any time.
Freely programmable electronic workzone limit switch for collision pr
otection (P1 & P2)
CONVERSATIONAL TERMINAL
Alphanumeric, multilingual, conversational, 14" color CRT terminal (C
RT 14) with
incorporated diagnostics and information system; allows any desired v
isualization,
checking and correction of all target and actual parameters. Display
s include
Absolute or Relative position - 5 axis
All operational and stored generator settings
All operational and stored flush settings including mode and c
onductivity selected
All operational and stored wire settings including wire type,
tension and speed
selected
Error messages
Page 4 of 7
(Cont)
Operator notes and reports
Status
Erosion stability including power (P) and efficiency (Td)
Programmable electronic limit switch values and positions (P1
& P2)
Wire length remaining
AGIEMERIC CNC 123, 4-1/2 AXIS CNC SYSTEM
Automatic reverse memory for protection against short circuits
Smallest programmable step 0.001mm or 0.0001"
Automatic tape code recognition - ISO or EIA punched tape
16K Memory - accepts unlimited tape length via read/act commands; bat
tery backup in
the event of power failure or interruption - 100 hours
Automatic stop in case of read/transmit errors and message displayed
Clamping position independent of programmed position - Automatic adap
tation of the
punched tape data if workpiece not clamped parallel to axis (by entry
of the rotation
angle and center of rotation)
Program rotation - 0 to 360.00000 degrees
Mirror Imaging
Track Corrections (offsets) - up to 100 values
Scaling - 0.001 - 99.999
Programmable Values - +/- 0.001-999.999mm (+/- 00004 - 39.36")
Resolution - (X/Y, U/V) 0.001mm (0.000039"); with addition of automat
ic x10, x100
or x1000 multiplier for increased accuracy in taper computations
Self Diagnostics with error messages and english description
Automatic vertical wire squaring
Automatic positioning on edges and in start holes
Isoradial transitions
Taper corners with constant radii
Linear angle interpolations between two given angles
Page 5 of 7
(cont.)
Automatic recovery after power failure with preselection for manual o
r automatic
operation
Ultra-rapid, reliable data transmission between AGIEMATIC C and AGIEP
ULS MM
generator via fiber optics
Automatic start point return
Key lock to prevent interference with the operating program
Additional information display Present cutting rate, average cuttin
g rate, distance
eroded, total erosion time per workpiece, total positioning time per
workpiece, and total
program stop time per workpiece
RS-232C Printer Interface; This interface makes it possible to connec
t
Printers for printing out programs and messages
A plotter for program check
Paper tape readers for reading tape to disk
Data transfer rate up to 9600 baud
RC123 REMOTE CONTROL
Remote control handbox with water resistant membrane switches, positi
on display and
status light displays
Controls
Traverse of all axes
Zero reset of all axes
Reset of error messages
Traverse to absolute or relative zero point with single comman
d
Define workzone protected area (electronic limit switch -P1 &
P2)
Work tank bath fill/drain
All wire cut and threading operations
All wire alignment and edge or start-hole finding functions
Miscellaneous waterjet functions
Start and Stop
AGIEPULS MM EROSION POWER SUPPLY UNIT (GENERATOR) - FEATURES
Page 6 of 7
(Cont)
Transistorized, square wave, storageless pulse generator; Modular con
struction
conforming to international standards.
MULTI-MODE (MM) principle allows 6 pre-programmable pulse modes and p
ulse
sequences for an extremely wide field of application and optimum cutt
ing speed; controls
spark generation and servo response; includes
Mode 1 - for fine wire diameters
Mode 2 - for fine finishes in the 15 Aa range
Mode 3 - AGIE 100 - D Circuitry
Mode 4 - for exotic materials (i.e. PCD)
Mode 5 - first cut technology for trim cutting applications
Mode 6 - for high speed, 1 cut technology, in the _20 micron r
ange including
AGIE's new Automatic Speed Adjustment (ASA) for maintenance of corner
integrity
Digital control of all generator settings for optimum repeatability o
f settings and CNC
campatibility
Microprocessor Control - Logic MCL
ACC (Automatic Current Control) - automatic feed and power adjustment
for vailable
cutting conditions
Height Compensation (HC) for optimum control during cutting of higher
workpieces
Independent setting of pulse duration, pulse efficiency and pulse cur
rent
Programming of the power supply, visualization of operating condition
s, erosion speed,
etc. are controlled conversationally and visually displayed through
the CRT14 on the
AGIEMATIC C
AUTOMATIC FLUSHING SYSTEM - FEATURES
DA 15/PF Dielectric Unit designed for a high degree of automation and
construction in
conformity with international standards
Rationally subdivided tank with 4 separate circuits for filtering and
deionization treatment,
and flushing
Page 7 of 7
(Cont)
Automatic water treatment with the level, purity, conductivity, and t
emperature kept
constant and monitored through
Automatic water refill as needed
Double filtration by paper filters - primary and secondary
Automatic deionizer (conductivity programmable)
Temperature control by standard refrigeration unit
Primary filtering with paper filters (2 x 2 cartridges). Filtering th
rough two filters with
auto switching to alternate pair.
Filter exchange does not require machine shutdown
Programmable Combination Flushing (PCF) with high and low pressure co
axial flushing,
and suction combinations; programmable and freely alterable in-proc
ess to pre-set
values.
Capacity approx. 900 Liters of water (237 gallons)
Filter capacity - 2 microns
Misc. tooling
Misc. spare parts
Misc. meca tooling