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Flexible manufacturing cell consisting of
(3) ram 630 CNC horizontal machining centers
12 station pallet system, 8 rest positions 4 load/unload stations
Wire guided transfer system between stations and machine
Central control computer and tool/work management system
Individual CNC controls on each machining center
Primary Axes Of Motion
B axis Pallet Rotation
Motion rotary
Maximum rate 11 RP
M
90 degree index time 2.5 s
ec
Number of index positions 360,0
0
Positional repeatability +/- 2
arc/sec
Positioning accuracy +/- 3
arc/sec
X axis Table Travel on Base
Motion Linear
Unidirectional repeatability +/- 0.00100 mm +/- 0
.00004 in
Unidirectional accuracy +/- 0.00250 mm +/- 0
.00010 in
Feed rate (minimum) +/- 3.00 mm/min 0.118
in/min
Feed rate (maximum) 38,000.00 mm/min 1,496
.063 in/min
Rapid traverse rate 38,000.00 mm/min 1,496
.063 in/min
Travel 900.00 mm 35.43
3 in
Propulsion Electric Servo Motor
Feedback device Linear scale
Steel Telescoping way covers on the plus (+) motion side
Steel telescoping way covers on the minus (-) motion side
Y axis Headstock Travel on Column
Motion Linear
Unidriectional repeatability +/- 0.00100 mm +/- 0
.00004 in
Unidirectional accuracy +/- 0.00250 mm +/- 0
.00010 in
Feed rate (minimum) 3.00 mm/min 0.118
in/min
Feed rate (maxiumum) 38,000.00 mm/min 1,496
.063 in/min
Rapid traverse rate 38,000.00 mm/min 1,496
.063 in/min
Travel 800.00 mm 31.49
6 in
Propulsion electric servo motor
Feedback device linear scale
Steel telescoping way covers on the plus (+) motion side
Steel telescoping way covers on the minus (-) motion side
Stock
# 7238
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3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(Con't)
Z axis Ram Travel within headstock
Motion Linear
Unidirectional repeatability +/- 0.00100 mm +/- 0
.00004 in
Unidirectional accuracy +/- 0.00250 mm +/- 0
.00010 in
Feed rate (minimum) 3.00 mm/min 0.118
in/min
Feed rate (maximum) 38,000.00 mm/min 1,496
.063 in/min
Rapid traverse rate 38,000.00 mm/min 1,496
.063 in/min
Travel 800.00 mm 31.49
6 in
Propulsion electric servo motor
Feedback device Linear scale
Product Components
Headstock spindle
Spindle nose #50 ISO/ANSI B5.50
AC motor
S-6 40% rating 28.5 kW 38.2
HP
Torque 0.089 kW/rev 0.120
HP/rev
Continuous rating 23.0 kW 30.8
HP
Torque 10-7,000 RPM 0.100
HP/rev
Speed range 10-12,000 RPM
(2) Pallet(s) with standard work surface
Size (length) 630.00 mm 24.80
3 in
Size (width) 630.00 mm 24.80
3 in
Work zone (diameter) 800.00 mm 31.49
6 in
Work zone (height) 950.00 mm 37.40
2 in
Surface definition equally spaced t-slots w/edge locators
Workpiece load capacity 1,200.0 kg 2,646
.0 lb
Tool changer (80 tools)
Storage capacity 120 tools
Maximum tool length 450.00 mm 17.71
7 in
Maximum tool weight 25.0 kg 55.0
lbs
Maximum tool diameter
(adjacent pockets full) 125.00 mm 4.921
in
Maximum tool diamter
(adjacent pockets empty) 275.00 mm 10.82
7 in
Tool-to-tool exchange 3.0 s
ec
Chip-to-chip exchange 4.5 s
ec
Product Weight
Est. weight (machine/control & access) 18,140 kg 40,00
0 lb
(for serial number 591-0005)
(1) NumeriDapt Horsepower adaptive control
(1) Base Machine and control
Stock
# 7238
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3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(for serial number 591-0005) (Con't)
(1) Giddings & Lewis numeripath CNC 8000H high performance
computer numerical control
(1) Rear discharge chip conveyor and elevator with programmable
pause cycle
(1) Numeristation - high tech operator's station
(1) Coolant through the spindle 17 bar (250 PSI)
(1) Operators convenience package
(1) Standard electrical devices (IEC)
(2) Sets, elementaries & vendor equipment manuals standard control
documemtation
(2) Sets, abbreviated ladder listing 8.5" x 11" standard software
documentation
(2) Sets, service manuals-standard package programming; maintenance;
control, machine
(1) English language format and display (operators staion)
(1) English language noteplates
(1) Spindle "on" meter
(1) Standard basic machine (arrangements for RGV)
(1) OS/2 system memory - 8 Mb (standard)
(2) Pallet (s) supplied with standard work surface equally spaced
t-slots with edge locators
(1) Pallet exchange module including two position pallet changer
and two pallets
(1) 2 Mb pps memory (standard) approx. 4,250 meters (13,943 feet)
of tape
(1) Dynamic fixture compensation (999 offset values)
(1) Piece part probe
(1) Tool probe
(1) Machine prepared for 630 mm pallets
(1) Contouring rotary table
(1) 10-12000 RPM spindle speed range
Stock
# 7238
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3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(for serial number 591-0005) (Con't)
(1) Tool exchange including random and back-up redundant tool control
(1) 80 tool capacity tool changer
(1) No tooling included
(1) #50 ISO/ANSI 85.50 spindle taper
(1) Power; 460 volts +/- 10% -60 hz
(1) Wash and dry cycle
(for serial number 591-0006)
(1) NumeriDapt horsepower adaptive control
(1) Air conditioner for drive/control cabinet
(1) Base; machine and control
(1) Giddings & Lewis Numeripath CNC 8000H high performance computer
numerical control
(1) This machine is part of a cell/system
(1) NumeriStation - high tech operator's station
(1) Coolant through the spindle 17 bar (250 PSI)
(2) Sets, elementaries & vendor equipment manuals standard control
documentation
(2) Sets, abbreviated ladder listing 8.5" x 11" standard software
documentation
(2) Sets, service manuals - standard package programming;
maintenance; control; machine
(1) English language format and display (operators station)
(1) English language noteplates
(1) Special chip conveyor requirement
(1) Mist coolant feature
(1) Machine prepared for RGV automation
(1) OS/2 system memory-8 Mb (standard)
(2) 630 mm pallet(s) with standard work surface equally spaced
t-slots with edge locators
(1) Pallet exchange module including two position pallet changer
(1) Cell communications port EIA/RS-422 for use with G & L
cell/systems
(1) DNC communications port - EIA/RS-232C with current loop
Stock
# 7238
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3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(for serial number 591-0006) (Con't)
(1) 2 Mb PPS memory (standard) - approx.
feet) of tape
(1) Dynamic fixture compensation (999 offset values)
(1) Tool probe
(1) Piece part probe
(1) Machine prepared for 630 mm pallets
(1) No runoff required at installation (standard)
(1) Contouring rotary table
(1) FCA (free carrier) Giddings & Lewis factory freight collect
(1) Domestic customer shipment
(1) 10 - 7000 RPM spindle speed range
(1) Tape campatability with Giddings & Lewis CNC 800 control
(1) 120 tool capacity tool changer
(1) Tool exchange including random and back-up redundant tool
control
(1) Retract/Re-entry auto tool control using conditional
programming
(1) #50 ISO/ANSI B5.50 spindle taper
(1) Power; 460 volts +/- 10% - 60 Hz
(for serial number 591-0010)
(1) NumeriDapt horsepower adaptve control
(1) Air conditioner for drive/control cabinet
(1) Base; machine and control
(1) Giddings & Lewis NumeriPath CNC 8000H high performance
computer numerical control
(1) Machine is part of a cell/system
(1) NumeriStation - high tech operator's station
(1) Coolant through the spindle 17/55 bar (250/800 PSI)
Dual pressure
(2) Sets, elementaries & vendor equipment manuals standard
control documentation
Stock
# 7238
Page
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3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(for serial number 591-0010) (Con't)
(2) Sets, abbreviated ladder listing 8.5" x 11" standard
software documentation
(2) Sets, service manuals - standard package programming;
maintenance;control;machine
(1) English language format and display (operator's station)
(1) English language noteplates
(1) Special chip conveyor requirement
(1) Mist coolant feature
(1) Machine prepared for RGV automation
(1) OS/2 system memory- 8 Mb (standard)
(2) 630 mm pallet(s) with standard work surface equally spaced
t-slots with edge locators
(1) Pallet exchange module including two position pallet changer
(1) Cell communications port - EIA/RS-422 for use with G & L
cell/systems
(1) 2 Mb PPS memory (standard) -Approx. 4,250 meters (13,943 feet)
of tape
(1) Basic fixture compensation (999 offset values)
(1) Piece part probe
(1) Wand-type tool ID system
(1) Machine prepared for 630 mm pallets
(1) Indexing rotary table-360,000 positions
(1) Domestic customer shipment
(1) 10-7000 RPM spindle speed range
(1) Tape compatability with Giddings & Lewis CNC 800 control
(1) 120 tool capacity tool changer
(1) Tool exchange including random and back-up redundant tool control
(1) Retract/Re-entry auto tool control using conditional programming
Stock
# 7238
Page
7 of 7
3 GIDDINGS & LEWIS AUTOMATIC 3 MACHINE CELL SYSTEM
(for serial number 591-0010) (Con't)
(1) #50 ISO/ANSI B5.50 spindle taper
(1) Power; 460 volts +/- 10% - 60 Hz
(1) Wash and dry cycle
This cell is currently in operation at the Giddings & Lewis Fond Du Lac, WI
plant.
Giddings & Lewis Personnel are available to assist in relocation of the cell
to
your facility. New cost over $2,000,000.00
RAPHS
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