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Basic Machine HB 32/45-16
Consisting of heavy duty cast iron ring with 16 horizontal hand scraped
toolspindle mounting ports on a reinforced welded base with Dyad vibrat
ion
damper. High precision hydraulically actuated indexing table with 16 f
ixtures
for standard B32/45 draw type collets. Table indexing and location pro
vided
by hydraulically actuated rack and pinion and Hirth type multi-toothed
coupling. Repeatability accuracy .0002". Control feature allows table
to be
half-indexed to provide ease of tool change. System painted per Hydrom
at
standard colors.
Hydromat Standard Electrical Control Cabinet
With G.E. 90-30 programmable controller and IEC motor starters. Machin
e
voltage 460 volts, 3 phase, 60 cycle, unless otherwise specified. Con
trol
voltage 115 volts A.C. and 24 volts D.C.
NOTE In order to provide toolspindle interchangeability, line protection on
ly,
unless otherwise specified.
Hydraulic Power Unit
with 50 gallon (approximate) reservoir to provide system hydraulic flui
d for
machine operations. Automatic heating-cycle assures consistent operati
on
and the accumulator maintains constant pressure.
Swiveling Pendant Operator Control
includes message center consisting of a 2-line display providing the op
erator
with total machine control from any location around machine.
Contined on
CONT
Lexan Chip Guard to enclose machine tooling area
Set of hand tools
Control pivot
Modem for system communication (telephone service)
Steel Operator's Platform Deluxe
around machine elevated for easy access to tooling area. Includes safe
ty
railing around platform and hand rails as steps where applicable.
Coolant Tank/Conveyor System Dual Bag Filter
200 gallons (approximate) coolant reservoir with magnetic separator and
dual
independent bag filters used for filtering coolant supplied to collets.
Automatic chip conveyor
hinged scraper conveyor.
12' Automatic Bar Feeder Magazine with Bar Separator and Electronic Bar C
hange
maintains separation between bars on feed tray to ensure smooth bar fee
ding
action when using large diameter stock. 8 bar capacity tray based on 1
3/4"
diameter stock.
Set of precision collets B32/45 (17 pcs) round draw type
Electronic closing for collets
Set of ejectors one piece (17 pcs) hydraulically actuated to provide piec
e
part stop and ejecting functions
Set of ejector sleeves standard
Cut Off Unit AE 250 QC GB
a direct drive cut off saw that functions with are cutting action. Spi
ndle
speeds 60 to 780 RPM based on motor used. Feed rates are infinitely va
riable
by adjustment of hydraulic control valve. Saw arbor incorporates a qui
ck-
change tool system for fast changes of saw blade.
Electric Motor 850 RPM including flange
Guide bushing round
Guide tube (3 pcs)
Inverting Unit WDE 30
a hydraulically controlled unit for piece part inverting end-for-end, w
ith
inverting control feature to ensure proper re-chucking of part. Capaci
ty
1 1/4" diameter x 5" length
Inverting bushing round
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GENERAL SPECIFICATIONS: CONT
(2) Toolspindle Units VE 26/80
a maintenance-free designed toolspindle unit. Unit consists of four pr
eloaded
thrust bearings with 26mm spindle, 80mm stroke, a hydraulically actuate
d
toolspindle quill with AC motor drive and modular plug in. Spindle spe
eds
to 5,050 RPM easily changed by pulley replacement to timing belt. Feed
rates are infinitely variable by adjustment of hydraulic control valve.
(4) Toolspindle Units VE 26/80 FQ
a maintenance-free designed toolspindle unit a flanaged q
uill for
mounting flange type tool heads. Unit consists of four preloaded thrus
t
bearings with 26mm spindle, 80 mm stroke, a hydraulically actuated tool
spindle
quill with AC motor drive and modular plug in. Spindle speeds to 5,050
RPM
easily changed by pulley replacement to timing belt. Feed rates are in
finitely
variable by adjustment of hydraulic control valve.
(6) Toolspindle Units VE 36/100
a maintenance-free designed toolspindle unit. Unit consists of four pr
eloaded
thrust bearings with 36mm spindle, 100mm stroke, a hydraulically actuat
ed
toolspindle quill with AC motor drive and modular plug in. Spindle spe
eds to
5,050 RPM easily changed by pulley replacement to timing belt. Feed ra
tes
are infinitely variable by adjustment of hydraulic control valve.
(3) Recessing Units EIE 36/100
a toolspindle unit a standard 36 series recess head with
oil mist
lubrication and internal draw bar that mechanically actuates opposing s
lides
that provide radial O.D. or I.D. cutting action with a slide stroke of
12mm
(.472"). Unit consists of four preloaded thrust bearings with 36mm spi
ndle,
100mm stroke, a hydraulically actuated toolspindle quill with AC motor
drive
and modular plug in. Spindle speeds to 5,050 RPM easily changed by pull
ey
replacement to timing belt. Feed rates are infinitely variable b adjus
tment
of hydraulic control valve.
Knurl holder
Knurling die
Pre-setting block for EIE 36 Holders
Air Mist Lubrication for EIE Recess Head
thru the spindle air mist lubrication system. Provides constant lubric
ation
to recess head. Includes fitting & installation for one unit applicati
ons.
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GENERAL SPECIFICATIONS: CONT
(2) Air Mist Lubes (tubes & fittings, additional units)
(2) Drill/Tap heads DH 83/32
hardened and ground used with 26,30 & 35 series toolspindle units. Req
uires
tool holder collet ER 32, (shank range 2 - 20 mm)
(5) Drill/Tap Heads DH 84/40
hardened and ground used with 36, 45 & 46 series toolspindle units. Re
quires
tool holder collet ER 40, (shank range 3 - 26 mm)
Turning Head w/2 Holders, and Drill holder THR 84/20
used with 36, 45 & 46 series toolspindle units, for drill and rough tur
ning
with two 1/2" tool bits. Turning capacity 60mm (2.00"). Head requires
tool
holder collet ER 20, (shank range 1 - 13mm) for drilling operation. He
ad
incorporates fine adjustments for tool depth positions
(2) Broaching Holders WB 84
hardened and ground used with 36, 45 & 46 series toolspindle units, for
wobble broaching holes into polygonal shapes, requires special form bro
aching
die.
(2) Broaching dies
(3) Milling Heads FK 26-1/4 (FQ unit)
shank cutter model with gear reduction 11 ratio. Flange mounted on VE
26/80FQ
toolspindle unit. Maximum cutter size 4.0" diameter
Cross Drilling Head QBE 263/11 3-Spindle (FQ unit)
for cross machining operations from horizontal position. Head consists
of three
QBE20 series drill heads attached to a three position mounting flange.
Head
assembly is flange quill mounted on VE 26/80 FQ toolspindle unit. Head
is
equipped for use with quick change style QBE ER 8 or ER 11 drill holder
s.
(3) Drill holders QBE ER 11 a quick-change style holder & collet (shank r
ange 0.5-7mm)
Tool holder collet ER 20 (shank range 1.0 - 13mm)(.039 - .515")
(2) Tool holder collets ER 32 (shank range 2.0 - 20mm)(.078 - .787")
(5) Tool holder collets ER 40 (shank range 3.0 - 26mm)(.118 - 1.02")
Multi-step Valve MSV 100 hydraulic valve for 2-step machining operations
Moving flange (special vertical) & valves (2-axis)
A special vertical flange incorporating a hydraulically powered sliding
flange
plate to provide a secondary (2-axis) motion to a 20 or 26 series tools
pindle
unit, in conjunction with a 30 or 36 series toolspindle unit in the mou
nted
in the horizontal position.
Set of spare parts
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ADDITIONAL EQUIPMENT TO PRODUCE PART NO. 57265046
Toolspindle Unit VE 26/80
Drill/Tap Head DH 83/32
Turning Heads w/2 Holders, and Drill holders THR 84/20
Vertical Support 20-20
Turning Head w/2 Holders, and Drill holders THR 83/16
Set of Precision Step Collets (17 pcs)
Set of Ejectors one piece (17 pcs)
Set of Ejector Sleeves standard
Guide Bushing Round
(2) Tool Holder Collets ER 20 (shank range 1.0 - 13mm)(.039 - .515")
Tool Holder Collet ER 32 (shank range 2.0 - 20mm)(.078 - .787")
ADDITIONAL OPTIONAL EQUIPMENT
(2) Unipower HPL Tool Monitoring Systems to monitor tool wear and breakag
e
(not including VGA monitor)
NOTE NEW COST $964,881.99
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