5' X 10' TABLE, 48" Z-AXIS, 24,000 RPM, 12 POSITION TOOL CHANGER, TOOL MEASUREMENT, VACUUM TABLE, FAGOR 8065 CNC CONTROL
MANUFACTURER Diversified Machine Systems Inc. (DMS)
MACHINE 5-Axis Moving Table CNC Router. This machine is capable of Maximum Rapid Feedrates of 1,800 inches per minute.
MODEL NUMBER 5T5-10-5-36 long bridge- without options
MACHINE CONSTRUCTION DMS machines are constructed of a rigid, fabricated steel base, utilizing heavy gauge steel tube and plate weldment construction throughout. All structural members are stress relieved for maximum stability, and all surfaces that mount precision components are precision ground and/or machined. 6061 T6 aluminum plate is used on the table surface and some Z-axis components. All linear axes are laser aligned and compensated for positional accuracy.
TABLE SIZE This is a single table machine. The table is 1.50 inches thick, one 120 inch by 60 inch machined aluminum plate. The table is machined with 3/8" threadserts spaced at 12" centers for fixture hold down.
Y-AXIS
The Y-axis is the Bridge axis. The heavy duty bridge will span the 120 inch dimension. Actual travel Y-axis is 132 inches. Maximum Feed rate is 1200 inches per minute. Bridge Rails are 35 mm profiled ways. The Y-axis is driven by a spinning recirculating ball nut, lead screw assembly. The lead screw does not spin and the ends are fixed for higher preload.
X-AXIS
The X-axis is the table axis. The Table will travel the 60 inch dimension. Actual travel X-axis is 72 inches. Maximum Feed rate is 1200 inches per minute. The Table Rails are 35 mm profiled ways. The X-axis is driven by a spinning recirculating ball nut, lead screw assembly. The lead screw does not spin and the ends are fixed for higher preload.
Z-AXIS
The Z-axis travel is 36 inches. Option for 48" listed below. Maximum Feed rate 800 inches per minute. The Rails are 35 mm profiled ways. The Z-axis is driven by a recirculating ball nut, lead screw assembly. The lead screw spins and is supported on each end by angular contact bearings.
C-AXIS (4th axis)
The C-axis rotates parallel to the table. The C-axis travel are +/- 363 degrees. Maximum Rotational speed is 8000 degrees per minute. The C-axis uses a gear head with a 109:1 gear reduction.
B-AXIS (5th axis)
The B-axis rotates perpendicular to the table. The B-axis travel are +/- 110 degrees. Maximum Rotational speed is 8000 degrees per minute. The B-axis uses a gear head with a 105:1 gear reduction. Pivot point distance from top of table to the bottom of the Z stroke is approx. 9 inches.
SPINDLE 24HP, 18kw HSD ES789, Liquid Cooled with Encoder for Rigid Tapping, Chiller, Fagor Drive and New HD Yoke. A frequency inverter with electronic braking is used to program the spindle speed from 2,000 to 18,000 rpm. The tool holders used on this spindle are HSK 63F. With HSK ER32 or ER40 can be used. Collet range is from 1/8 inch to 1 inch.
AUTOMATIC TOOL CHANGER 12 Position Traveling tool carousel mounted to the left of the back bone. The carousel is servo driven and pneumatically actuated through the controller for automatic tool changes.
TEACH PENDANT Hand held programmer for digitizing. Remote hand wheel operation in jog mode. The device includes a hand wheel, axis select, increment select, plane select, and digitizing features.
CONTROLLER Fagor 8065. 15" LCD, Separate OP Panel with full keyboard, Ethernet, USB, Tool Center Point Programming (RTCP) with 5 axis tool length compensation; High Speed Machining (HSC); 5 axis plane transformation; work coordinate & fixture offsets; 15 Axis Cross Compensation Tables for high accuracy positioning calibration & 4Gb. Compact Flash program storage, G-Code.
AIR CONDITIONER Air conditioner in electrical cabinet.
DRIVE SYSTEM Fagor Sercos Digital Drive System with Fagor AC Servomotors. Extends Warranty to two years on all Fagor components.
UTILITIES
Power requirements: 480 Volts, 3 Phase, 60 HZ, 50 Amps (Machine only)
Air requirements: 5 CFM at 95 PSI. Note: The tool changer spindle requires a minimum of 95 PSI to insure tool release. Additional air devices will change CFM requirements.
Vacuum: Vacuum is not required for all machines and not included in this quote. Customer is responsible for a vacuum pump and connection if needed.
Communications: The machine has multiple interfaces. It is recommended that the customer connects an Ethernet line to the machine for file transfer via TCP/IP Protocol.
Dust collection: Some machines use a dust hood on the machine. A dust collector is not included with the machine.
REQUESTED OPTIONS:
Z-AXIS — Change the Z axis stroke and clearance from 36" to 48"
Z-AXIS — Z-Axis structural upgrade to 45mm rails based on 4-ft stroke.
TABLE — Machine vacuum grid into table top with 2-5-ft x 5-ft vacuum zones.
VACUUM VALVES — Two 2" automatic vacuum valves, one for each zone. Table mounted box for vacuum on/off to zones.
AUTO LUBE — Automatically Controls the amounts of lubrication to the runner blocks and ball nuts thereby lubing the ways and lead screws on X, Y & Z axes.
CUTTING MIST — Unist misting system at spindle tool tip. Aids in cutting aluminum.
TOOL SETTER — DMS tool length setter. This is used for measuring the tool length for each tool and loading the value automatically in the tool table.
FAGOR 8065 CNC CONTROLS
24 HP 24,000RPM 5-AXIS SPINDLE
48" HEAVY DUTY Z-AXIS
TOOL MEASUREMENT
12 POSITION TOOL CHANGER
1.5" THICK ALUMINUM TABLE 60" X 120" WORKING SURFACE
VACUUM ZONES ON TABLE
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